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PLC Migration at the Sidney Wastewater Treatment Plant

Two SLC 500 PLCs replaced with CompactLogix 5380 controllers, with Wonderware communications updated to match.

Global Data Specialists replaced two Allen-Bradley SLC 500 PLCs at the City of Sidney, Ohio wastewater treatment plant with CompactLogix 5380 controllers, one at the raw pump station and one in the blower building.

Keeping the Field Wiring

GDS used Allen-Bradley 1492 conversion modules so the new controllers could use the existing field wiring.

HMI Communications

A contract amendment covered updates to the plant's Wonderware drivers and communications so the operator screens could read the new controllers.

Cutover

The cutover took place January 13–15, 2026. Afterward, the plant ran in automatic mode on the new controllers.

Planning a Water SCADA Upgrade?

Tell us about your existing system, the sites you need to connect, and the changes your operators need. We can help plan the controls, communications, HMI, and field work for the upgrade.

Contact GDS About Your SCADA System

Send a site list, a part number or a description of the problem, and we'll reply with next steps and a rough scope.

Discuss a PLC migration