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SCADA Cutover Checklist for Utilities

A SCADA cutover checklist that reduces risk during migrations, upgrades, and system consolidations while maintaining operator visibility.

SCADA cutovers fail when ownership is unclear and the rollback plan is vague. A strong cutover checklist turns the project into a controlled sequence: prerequisites, freezes, backups, staged changes, verification steps, and go/no-go gates.

We build cutover plans that account for field realities: radio path constraints, site access windows, operator staffing, and instrumentation that may not be trustworthy until verified under load.

The output is a site-by-site playbook that includes who does what, when it happens, what to verify, and exactly how to revert if something unexpected shows up during commissioning.

Key focus areas

  • Clear go/no-go gates with defined roles and escalation
  • Rollback steps that are actually executable in the field
  • Verification steps for alarms, trends, and control actions

Implementation checklist

  • Freeze changes and capture backups for PLC/HMI/SCADA configurations
  • Validate comms, time sync, and tag mappings before switching control
  • Run a post-cutover verification sweep (alarms, trends, reports, and operator actions)